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Wed 07 Jan 2009
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MATERIAL PROPERTY ANALYSIS
 

In house static testing machines will provide the feedback required to design components to client specifications. Purpose built shear, compression, & torsional testing machines provide accurate results for analysis. A special purpose, gravity simulating “Creep Testing Machine” has been acquired to test the dimensional movement in a product whilst put under constant load over a time specified period. The creep deflection curve data provides long-term predictions of load settlement.

Dynamic testing and specialised machine analysis is completed using Vulcanite partners (universities & consultants).

Elastomer Durometre Testing
Determination of international rubber hardness degree (IRHD) or Shore A rubber hardness, to Australian Standard AS1683.15 ISO 48 / ASTM D2240.
 
Uniaxial Tension Testing
Uniaxial Tension Testing
The object of this test is to find the rubber properties in a state of pure tensile strain. To do this, the test specimen must be much longer in the direction of stretching than in the perpendicular directions. 
 
The uniaxial tension test is simply stretching a dumbbell shaped test specimen and recording the Load vs. Deflection. The test specimen is cut out of a ~ 2mm rubber sheet.

The above photo shows a dumbbell stretched to approx. 200% elongation during a uniaxial tensile test. Typically the test continues until the specimen fails. The test data is converted to Stress vs. Strain, and the UTS and elongation at break are recorded.

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Uniaxial Compression Testing
Uniaxial Compression Testing

The uniaxial compression test involves a moulded test specimen (approx. Ø 25 x 18mm high) pressed between two platens as shown above. The platen surfaces are lubricated to allow free rubber flow across the steel during compression in an attempt to achieve uniform states of strain.

Stress vs. Strain data is recorded and used as part of the rubber properties analysis.

 
Planar Shear (Pure Shear) Testing
Planar Shear (Pure Shear) Testing

Although this test appears to be a type of tensile test, it is really a measure of the rubber properties in a state of pure shear. Pure shear occurs at a 45 degree angle to the direction of stretch when all thinning occurs in the thickness direction only. This is achieved by finding the correct ratio dimensionally of the test specimen

 
Simple Shear (Quad Lap) Testing
Simple Shear (Quad Lap) Testing

The Quad Lap Shear Test is achieved as above. The moulded test piece is pulled in tension to approximately 45° shear strain. Load and deflection readings are recorded and converted to Shear Stress vs. Shear Strain.

 
Volumetric Compression Testing
Volumetric Compression Testing

This test involves eight rubber discs stacked on top of each other and compressed in a cylinder/piston arrangement. Silicone spray is used to lubricate the piston/cylinder and stack arrangement.

Although natural rubber can be considered incompressible for most applications, finite element analysis requires more accurate rubber property analysis. Volumetric compression tests determine the compressibility of the rubber and the behaviour under compression in all directions.

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